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- Oct 07, 2022
Optimizing Compressed Air Usage Leads to Greater Energy Efficiency
Waupaca Foundry Plant 1, located in Waupaca, Wis., operates two compressor rooms. Compressed air is one of its top three significant energy users and represents 10% of the facility’s annual electricity usage. Compressed air supports critical operations such as pneumatics, robotics, and environmental control systems.
- Apr 05, 2022
First Cast-Iron Backhoe Bucket on the Market
Waupaca Foundry aided in the redesign and launch of the first-to-market cast iron bucket attachment for a compact utility tractor attachment OEM. After an innovative and collaborative design and problem-solving process, the resulting backhoe bucket and teeth are more durable, cost-effective, and made in the United States.
- Apr 28, 2021
Innovation and Problem-Solving Mitigate Supply Chain Risk
Through collaborative engineering and a prototype 3D-printed core assembly, Waupaca Foundry provided a solution that could improve quality, delivery and cost for a compressor body already in production. It also meant reliably changing the iron casting manufacturing process from horizontal to vertical molding, as well as reshoring the part to a U.S. supply base—with complete peace of mind.
- Mar 04, 2021
Industry Collaboration Leads to Groundbreaking New Product Development
Oil Tool Solutions (OTS) originally sought out a domestic supplier to develop and produce its Hulk clamp used in down-hole oil production. Once in discussion with Waupaca Foundry, OTS changed course in order to expand in new markets by redesigning and creating a smaller-diameter and longer, second-generation clamp.
- Apr 21, 2020
Conversion to Ductile Iron Improves Durability and Eliminates Warranty Claims
To improve durability and wear of components assembled on commercial zero-turn mowers, Waupaca Foundry collaborated with both the machining supplier and the OEM. In short, multi-piece steel weldments were converted to single ductile iron castings.
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